R 9400 E Fortescue: How an Electric Excavator is Revolutionizing Mining

The R 9400 E Fortescue is Australia’s first fully electric large excavator – and a global model for emission-free mining.

14/04/2025

ALMON Energy

Mining is one of the most emission-intensive industries worldwide — but that doesn’t have to remain the case. With the R 9400 E Fortescue, the Fortescue Metals Group is setting a powerful example for a sustainable future. This fully electric large excavator is not only a technical innovation but also a symbol of the shift toward emission-free resource extraction. As the first of its kind in Australia, the R 9400 E demonstrates that green technology is both practical and powerful, even in heavy-duty operations.

Introduction

Mining is one of the most emission-intensive industries worldwide — but that doesn’t have to remain the case. With the R 9400 E Fortescue, the Fortescue Metals Group is setting a powerful example for a sustainable future. This fully electric large excavator is not only a technical innovation but also a symbol of the shift toward emission-free resource extraction. As the first of its kind in Australia, the R 9400 E demonstrates that green technology is both practical and powerful, even in heavy-duty operations.

Technology in Focus: The R 9400 E in Detail

The R 9400 E is manufactured by Liebherr, one of the world’s leading construction equipment companies. Weighing approximately 400 tons, this machine belongs to the top tier of mining excavators. Unlike its diesel-powered predecessors, the R 9400 E is fully electric — powered via a 6.6 kV substation and several kilometers of high-voltage cable.

A key feature is its automatic cable reeling system, which not only enhances mobility across mining sites but also improves safety. This ensures flexible deployment without compromising the power supply.

R 9400 E Fortescue – Operation at the Cloudbreak Mine

The Cloudbreak Mine in the Pilbara region of Western Australia is the first deployment site of the R 9400 E. There, it moves rock, soil, and ore with the same precision and efficiency as its diesel counterparts — but without emissions. After a short operational period, the excavator had already moved more than one million tonnes of material — a remarkable performance benchmark.

According to Fortescue, the electric excavator outperforms conventional models in several areas: lower operating costs, reduced maintenance, less noise pollution, and no local CO₂ emissions.

Benefits of Electric Mining with the R 9400 E

Zero emissions in operation
The electric drive produces no direct emissions — a critical step toward climate-neutral mining.

Cost savings through electrification
No diesel, less wear and tear, lower maintenance requirements — which saves both CO₂ and money.

Improved working environment
Less noise and no exhaust fumes mean better working conditions for mining personnel.

Full performance, full sustainability
With the R 9400 E, Fortescue proves that efficiency and environmental protection can go hand in hand.

Part of a Broader Vision: Fortescue’s Decarbonization Strategy

The deployment of the R 9400 E is part of Fortescue’s broader vision: to operate entirely emissions-free by 2030. To that end, the company is investing in a full fleet of green machines — in partnership with Liebherr, up to 475 electric units are to be deployed, including 55 more R 9400 E excavators.

In addition to electrification, Fortescue is also pursuing hydrogen technologies to offer flexible solutions for various applications. Together with its subsidiary Fortescue Future Industries (FFI), the company is developing integrated concepts for the green mining of tomorrow.

Technological Requirements and Challenges

Energy infrastructure
Powering a large electric excavator of this scale requires a stable and high-capacity power infrastructure — especially in remote regions.

Integration into operations
New technology also means new processes — from operator training to maintenance protocols.

Charging and cable management
Systems like the automatic cable reel are critical to ensuring smooth operations without operational constraints.

A Model for the Entire Industry

With the R 9400 E, Fortescue is showcasing what the future of mining can look like — quiet, powerful, and locally emission-free. The project is receiving global attention and could serve as a blueprint for other mining sites. One thing is clear: decarbonizing heavy industry requires technological breakthroughs like this one.

Conclusion

The R 9400 E Fortescue is not just a technical milestone — it stands as a symbol of transformation for an entire industry. As Australia’s first fully electric large-scale excavator, it combines sustainability, performance, and innovation in impressive ways. Fortescue is showing that the green shift in mining is not a distant goal — it’s already happening.

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